Flexible Carpet Bonded Foam (CBF) is a popular flooring and matting material widely used in athletic, recreational, and safety environments. This unique Flexible Carpet Bonded Foam makes it so much easier to roll out and roll up as compared with Standard Non-Flexible Carpet Bonded Foam. It combines a layer of polyethylene foam with a durable carpet surface, offering a balance of shock absorption, traction, and comfort. Here’s a breakdown of its key characteristics, uses, and benefits:
🧱 Composition
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Foam Layer: Typically made from cross-linked polyethylene (XLPE) foam. Thickness ranges from 1-3/8 to 2 inches.
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Carpet Layer: Low-pile, needle-punch 26 oz. carpet usually made from polypropylene fibers. It is flame-laminated or glued to the foam backing.
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Bonding: “Carpet bonded” means the carpet is permanently fused to the foam, creating a unified surface.
🏋️♀️ Common Uses
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Gymnastics facilities – Provides cushioning for tumbling and floor routines.
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Martial arts studios – Offers grip and padding for throws and groundwork.
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Cheerleading gyms – Reduces impact from jumps and stunts.
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Home gyms – Easy to install and portable for basement or garage setups.
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Parkour/free running spaces – Softens landings without being too spongy.
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Children’s play areas – A safer surface that reduces injury risk.
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Temporary flooring – Can be rolled and transported for events and competitions.
✅ Advantages
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Impact Absorption: Excellent shock attenuation to reduce injuries.
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Traction: Carpet provides grip for athletic movements.
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Portable & Lightweight: Easily rolled up and moved by 1–2 people.
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Low Maintenance: Vacuum-friendly and resistant to moisture.
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Custom Sizes: Available in rolls (usually 6 ft x 42 ft or custom sizes 6 ft x 60 ft).
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Durability: Withstands frequent use in high-traffic environments.
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Variety of Colors: Usually comes in Black, Blue, Red, Lt. Gray, Teal, Charcoal, Green, Lt. Blue, and Purple.
⚠️ Limitations
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Surface Staining: Carpet can stain or trap odors if not cleaned properly.
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Moisture Sensitivity: Not ideal for high-humidity areas unless sealed or treated.
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Indentation: Heavy equipment can leave impressions over time.
🛠️ Installation & Maintenance
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Installation: Rolls out flat and can be joined with Velcro strips or carpet tape.
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Cleaning:
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Vacuum regularly.
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Spot clean with mild detergent and warm water.
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Avoid bleach or harsh chemicals.
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